2023 – Robotic Welding System for EV Battery Trays

Project Overview

In 2023, an EV battery pack integrator needed a 6-meter gantry welding robot with high dynamic stiffness and smooth path tracking for aluminum battery tray welding.

Robotic_Welding_System_EV_Batt project scene

Equipment Supplied

  • Gantry Welding Robot — Long-travel Cartesian welding system

Yousee.Tech Components

  • Planetary Reducer | NSB / NSL / NST / NSS Series
  • Rack & Pinion | S45C / SCM440 / SC45 Series
  • Servo Motor | 400W~1.5kW Series

Implementation

Hardened helical rack-and-pinion drives were installed on the X-axis for high-speed long travel. Planetary reducers with backlash < 3 arc-min were matched to servo motors on the Y and Z axes for precise torch positioning.

Results

  • Travel speed up to 120 m/min with 1.5 m/s² acceleration
  • Weld seam repeatability ±0.1 mm
  • System uptime improved to 96%

Project Snapshot

  • Year: 2023
  • Client: An electric vehicle battery pack integrator in Changzhou
  • Equipment: Gantry Welding Robot
  • Yousee.Tech Products: Planetary Reducer | NSB / NSL / NST / NSS Series, Rack & Pinion | S45C / SCM440 / SC45 Series, Servo Motor | 400W~1.5kW Series

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